● Material Library β€” Updated for 2026

3mm Wool Felt β€” Laser Cost & Cutting Guide

Reference specs, per-sheet math, and laser settings for 3mm 100%-wool felt β€” the standard for coasters, ornaments, and no-fray textile parts. Punch in your sheet price below for an instant per-part quote.

Material Reference

Nominal thickness
3.0 mm (0.118″, F10-weight)
Fiber content
100% wool (check blends before cutting)
Density
240 kg/m³ (~15 lb/ft³)
Standard sheet
12″ × 18″ (also 9″×12″ craft sheets)
Typical CO² kerf
0.3–0.5 mm @ 20–45W
Suggested scrap allowance
10–13% sheet layout waste
Reference values for planning β€” felt density and cut behavior vary by wool percentage; blended and synthetic felts cut differently than 100% wool. Always cut a test coupon before committing production stock.

100% wool felt is the laser-crafter's favorite textile because the fibers singe and seal at the cut edge instead of fraying β€” no hemming, no pinking shears, just a clean edge straight off the bed. It takes fine detail well, which is most of the appeal for coasters, ornaments, and layered applique work.

Check the blend before you cut. Polyester and acrylic felt blends melt rather than singe, which can look fine or can leave a hard, slightly plasticky bead depending on the blend ratio β€” 100% wool gives the most predictable, textile-looking edge, which is why it's the reference material here.

The Formula

How the cost-per-part number is built

The same math the calculator above runs β€” worked out longhand, so you can sanity-check it against your own numbers.

Sheet area12″ × 18″ = 216 in²
Cost per sq. in. (raw)$16.00 ÷ 216 = $0.0741
+ Scrap allowance (12%)× 1.12
Cost per sq. in. (usable)$0.0830
Your part (6″ × 4″)24 in²
Material cost$1.99

Felt sheets run smaller than most wood or plastic stock, so β€” like basswood β€” double-check that your part actually nests efficiently on a 12″×18″ sheet rather than assuming the per-square-inch math from a bigger panel carries over.

This is the material line only. A full shop quote adds machine time, labor, and finishing β€” KraftyQuote's cost engine rolls all of it into one number automatically.

Machine Settings

Starting points by laser, 3mm wool felt

Ballpark settings for a through-cut in one pass β€” felt runs hot and fast; too much power scorches a wider halo around the cut than the fabric itself needs. Always run a test strip first.

Laser Power Speed Passes Air assist
40W diode (xTool D1 Pro)90–100%10–14 mm/s1Yes
Glowforge (45W CO²)Full powerspeed 220–2601Yes
40W CO² (K40 / OMTech)30–40%22–28 mm/s1Yes
60W CO² (Boss / Epilog)20–28%30–35 mm/s1Yes
100W CO² (gantry/bed)12–18%40–45 mm/s1Yes
Common Questions

What makers ask before they cut

Why does my felt have a dark halo around every cut?

That's scorch from too much power relative to speed β€” felt needs surprisingly little energy to cut cleanly, so if you're getting heavy discoloration, drop power before you try raising speed.

Do I need to wash felt after laser cutting?

It helps β€” a quick wash removes most of the burnt smell and surface soot that clings to the fibers near the cut edge. It's an extra step but a common one for anyone selling finished felt goods.

What thickness should I use for coasters vs. ornaments?

3mm is the sweet spot for coasters β€” enough body to feel substantial and absorb condensation without curling. Thinner 1–1.5mm felt is more common for ornaments and layered applique where drape and light weight matter more than rigidity.

Related material pages

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